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Why These 5 Roles? The Hottest Automation Engineering Careers in 2025 (Skills, Tools, Certs & a 90-Day Plan)

BuildMEP’s take: Why these roles now?

At BuildMEP, we sit between MEP practice, controls, and procurement, and we see hiring signals every week. The roles leading automation engineering careers 2025 are:

  • Industrial Controls (PLC–SCADA)
  • Automation Project Engineer / Systems Integrator
  • Robotics & Mechatronics (incl. RPA)
  • AI/ML for Manufacturing & Utilities
  • Building Automation (BAS/BMS)

They win because plants and buildings are chasing uptime, quality, and energy savings with OPC UA interoperability, IEC 61131-3 PLC stacks, BACnet/Modbus, and ISA/IEC 62443 security now considered “table stakes.”

BuildMEP note: If you’re already strong in MEP/HVAC, Controls and BAS/BMS are your fastest on-ramps.

automation engineering careers 2025 – IEC 61131-3, OPC UA, BACnet

 

1) Industrial Automation / Controls Engineer (PLC–SCADA)

What you’ll do
Design, program, commission, and support automated lines and process units (PLC, HMI, SCADA, motion). Common in pharma, F&B, water, logistics, semiconductors.

Day-one toolkit

  • IEC 61131-3: Ladder, FBD, Structured Text
  • OPC UA (IEC 62541) models for OT/IT data exchange
  • Networks: EtherNet/IP, PROFINET, Modbus/TCP
  • Good practice: version control, change management, basic 62443 (backups, segmentation, patching)

Certs worth having
ISA CCST/CAP, vendor PLC badges (Rockwell, Siemens).

BuildMEP portfolio idea
Small PLC demo cell that publishes tags via OPC UA to a lightweight dashboard (trend + alarm view). Document I/O, safety, and handshakes.

2) Automation Project Engineer / Systems Integrator

What you’ll do
Own URS → FDS → design reviews → FAT/SAT, schedules, budgets, and risk for OEMs and integrators delivering turnkey automation.

Day-one toolkit

  • Requirements & validation (traceability, risk logs)
  • Controls stack fluency (PLC/HMI/SCADA, VFDs, safety)
  • Vendor ecosystems (Rockwell/Siemens/Schneider), simulation/digital twins

Certs worth having
ISA CCST/CAP; PMP is a plus for PM-heavy roles.

BuildMEP portfolio idea
Publish a project playbook repo with templates for URS/FDS, I/O list, FAT/SAT checklist, and a risk register.

3) Robotics & Mechatronics Engineer (incl. RPA)

What you’ll do
Specify, program, and deploy robot arms/cobots, AMRs/AGVs, vision, and flexible cells; or automate digital drudge work with RPA where it fits the plant.

Day-one toolkit

  • Robot programming (FANUC/ABB/UR), path planning, safety
  • Vision & sensors, kinematics, end-effectors
  • PLC/fieldbus basics; OPC UA/SCADA handshakes to MES/quality

Certs worth having
OEM robot and vision credentials.

BuildMEP portfolio idea
URSim pick-and-place or vision defect-detector sim with cycle-time and OEE notes.

4) AI & Machine Learning Specialist (Manufacturing/Quality)

What you’ll do
Build models for visual inspection, predictive maintenance, anomaly detection, and energy optimization in plants and utilities.

Day-one toolkit

  • Python, pipelines, time-series from historians/MES
  • MLOps at the edge (containerized inference, drift monitoring)
  • Integration with PLC/SCADA via OPC UA information models

Certs worth having
Cloud ML badges (AWS/GCP/Azure), domain courses in industrial AI.

BuildMEP portfolio idea
Edge-deployable anomaly detector for a pump/fan with confusion matrix, drift chart, and simple CMMS integration note.

5) Building Automation Engineer (BAS/BMS)

What you’ll do
Deliver smarter HVAC, lighting, metering—with analytics and AI-assisted optimization for comfort, efficiency, and grid readiness.

Day-one toolkit

  • Protocols: BACnet/IP, Modbus, MQTT
  • Supervisory platforms; KPI dashboards for IEQ, energy, FDD
  • OT security hygiene (62443 mindset, patching, segmentation)

Certs worth having
Vendor BAS credentials (Siemens/Schneider/Johnson), energy auditing add-ons.

BuildMEP portfolio idea
BACnet trend logging with a live kW/ton widget and IAQ alarms—document sequence of operation and point list.

Bonus career: OT/ICS Cybersecurity

Every plant and building now needs defenders with process safety + network security instincts. Start with asset inventory, zones/conduits, remote-access MFA, backup/restore testing, and patch strategy—aligned to ISA/IEC 62443.

Skills & Standards recruiters keep listing

  • IEC 61131-3 PLC languages (Ladder/FBD/ST)
  • OPC UA (IEC 62541) for interoperable plant/building data
  • Industrial networking + safety (SIL/PL)
  • Basic ISA/IEC 62443 cybersecurity practices
  • Recognized certs: ISA CCST/CAP, vendor PLC/robot/BAS, cloud ML

90-Day Break-In Plan (BuildMEP template)

First month: Days 1–30 — Foundations

  • Rebuild core Ladder/FBD/ST skills; finish 2 mini PLC projects
  • Add OPC UA publish → dashboard demo (trends + alarms)
  • Draft a 1-page zones & conduits risk checklist (62443 mindset)

Secomd month: Days 31–60 — Portfolio

  • Ship one micro-project: URSim pick-place or BACnet/IP trend logger with an energy KPI
  • Document with a GitHub README + screenshots (keep it skimmable)

Third month: Days 61–90 — Hiring Mode

  • Target titles for ATS: Controls/Automation Engineer; Systems Integrator; Robotics/Mechatronics Engineer; BMS/BAS Engineer; ML Engineer—Manufacturing
  • Earn one visible credential (ISA CCST or vendor PLC/SCADA/robot/BAS)
  • Quantify outcomes in your CV (cycle-time ↓, downtime ↓, energy ↓)

Quick comparison

Role Where you’ll work Core stack Good certs
Controls Engineer Discrete & process plants PLC/HMI/SCADA, OPC UA, drives ISA CCST/CAP; vendor PLC
Automation Project Engr. OEMs & integrators URS→FDS→FAT/SAT, validation PMP (plus); ISA
Robotics/Mechatronics Robot cells, AMRs/AGVs Robot SDKs, vision, safety OEM robot/vision
AI/ML (Manufacturing) QA, maintenance, energy Python, edge/MLOps, historians Cloud ML badges
Building Automation Engr. Commercial/industrial buildings BAS/BMS, BACnet/Modbus, FDD Vendor BAS/energy

BuildMEP Picks: Practical guidence

Add 4–6 internal links. Keep anchors natural and varied.

References


FAQs

Q1: What’s the fastest on-ramp for MEP engineers?
BAS/BMS or Controls—your HVAC sequencing and commissioning experience transfers immediately.

Q2: Is AI/ML realistic without a CS degree?
Yes. Start with Python + time-series, build one vision or vibration demo, and earn one cloud ML badge.

Q3: What portfolio wins interviews?
A repo showing PLC → OPC UA → dashboard, plus either a robotics sim or BAS KPI demo—2 minutes of screen-recorded proof.

Q4: Do I need cybersecurity if I’m not a security engineer?
Basic 62443 hygiene is now expected: backups, segmentation, access control, and a patch cadence.

Q5: CCST first or vendor PLC first?
For broad recognizability, do CCST; if you’re targeting a vendor-specific shop, start with their PLC badge.

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